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Virtual-Actual integration of Industry 4.0, the Internet of Things, and big data

By  : John Zhao Updated  :   2017-11-08 16:13:47



Driven by technologies such as Industry 4.0 and Internet of Things and big data, smart manufacturing has entered an inevitable mainstream due to the continuing evolution of innovative hardware, upgrading versions of software and the integration of both. It is estimated that by 2018 the global market volume for smart manufacturing and factories will witness a new high of 250 billion U.S. dollars.


Thanks to the emerging technologies of Internet of Things, artificial intelligence, cloud computing, big data and virtual reality integration, smart manufacturing will witness its prosperity in industrial innovation.


In addition, the standard technology for smart manufacturing is also set to become a useful tool for industries and countries to compete for the right to speak. Therefore, the OIC, IIC, ISO (International Organization for Standardization) have come into being openly.


Case One-Smart Manufacturing applied in Semiconductor industry--- No.1 competitiveness around the world.



The current production cycle of TSMC 10-nanometer chip is about 1.1 to 1.2 days, which will be upgraded into1 day. Thousands of machines are installed in the factory, among which, all machines are equipped with thousands of sensors to demonstrate real-time temperature, gas flow and exact optimal combination of machine parameters. Due to that, the factory management system can calculate the optimal production arrangement and combination in one minute, with achievement of ultra-high on-time delivery rate and faster product life cycle.


Case two-Smart Manufacturing applied on motor production----small workshop assembly line upgraded into intelligent plant


Teco group, with an intelligent plant owning a total of 50 trolley-free unmanned vehicles and 1,225 transport routes, has upgraded its production lines to smart factories using 3D visual robotic arms, unmanned vehicles and automatic winding machines as well as other advanced equipment. It boasts Asia's largest and most complete facilities, and the highest technical specifications of industrial motor smart production line.

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